| Customization: | Available |
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| After-sales Service: | Yes |
| Warranty: | 1 year |
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LTS-40E/S Tundish Spraying Machine is a highly developed combined mixing unit, pump unit and spraying unit for the spraying of refractory-slurry masses for Tundish-repair in steel mills. The combination of Ø250 continuous mixer and vertical screw pump 2L7 guarantees a homogenous mix of high-quality refractory masses for efficient and utmost economical coating of Tundishes. This equipment is widely used in modern steel mills with continuous casting units to ensure undisturbed operation.
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The dry pre-mixed slurry masse is charged from big bags into the material hopper. The combination of a fluidization unit with a vibrator assures a steady flow of the dry material and provides a safe charging of the continuous mixer. In the continuous mixer, the dry material is continuously mixed with an adjustable quantity of water to a high-quality spray slurry with constant consistency and quality.
The ready-mixed wet material flows from the continuous mixer into the wet mortar hopper of the screw pump. The screw pump has a funnel-shaped wet mortar hopper with a concentric pump drive. A vibrator together with the conveying shaft in the wet mortar refractory hopper guarantees a trouble-free steady flow of the slurry masses to the suction opening of the vertically arranged screw pump.
The screw pump conveys the refractory material through pressure-resistant hoses to the spray gun ready for further processing. The gunning material is applied manually or fully automatically and without any loss by a spray manipulator in constant layers at the inside walls of the Tundish. The spray nozzle controls the spraying.
| Technical Data : | |
| Model | LTS-40E/S |
| Useful volume of the hopper | 1.5m³ |
| Mixer motor | 5.5Kw |
| Mixing output | 40L/min |
| Pump motor | 7.5Kw |
| Pump output | 40 L/min |
| Conveying pressure | 20bar, Max. 40 bar |
| Conveying distance, horizontally | Max. 40m |
| Conveying height | Max. 20m |
| Max. aggregate size | 6mm |
| Hose connection to the pump | ID32 |
| Required water connection | ID25/3bar |
| Required air connection | ID25/6bar |
| Required compressed air | 300 L/min for spraying |
| Operating voltage | 380V,50Hz 3phase, customized voltage |
| Overall dimension | 3000(L)×1780(W)×3250(H)mm |
| Weight | 1635Kg |
| Note: 1. All data are tested by water. 2.We can customize products according to your requirements. |
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1. Frame
A steel frame with ladder, platform, and rails detachable for transport herein included
2. 1500L Hopper
Dry mortar hopper with BIG-BAG-cutter detachable for transport
BIG-BAG cutter
Fluidifying system on dry mortar silo with compressed air control
OLI Vibrator for dry mortar refractory hopper
3. Continuous Mixer
Transferring and stirring 2 parts
The mixing blade is made of wear-resistant steel, which can easily replace the blade.
GEKA quick connector (water filling port)
4. Pump Unit
Hopper with vibrator
Vertical mortar screw pump
Germany imports stator and rotor
Level probe for wet mortar refractory hopper (Optional part)
5. Control System (safe, and easy to operate)
6. Water and Air Armature.
Air control :
Water control: for continuous mixer
7. 350L Water Tank (optional part)
304 stainless steel water tank
A heating and pressurization system
GEKA quick connector
★ Always homogenous mix by steadily working continuous mixer;
★ Adjustable, controlled water-material proportion;
★ Constant conveying of wet material;
★ Long lifetime by adjustable pressure and in case of wear adjustable screw pump;
★ Few wearing parts and low wear because of the use of high-quality materials;
★ No dust rising during spraying;
★ Fast and easy cleaning of all machine parts that have been in contact with wet mortar refractory;
★ Joint-free, monolithic coating of Tundish linings;
★ Safe and easy working conditions.
Click on the picture to view details
Refractory Gunning Machine
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